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Low Temperature Sludge Dryer

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Low Temperature Sludge Dryer

Consultation

Product overview: Low temperature heat pump dryer, efficient & safe

Product features: 10% water content, >80% volume reduction; 1KWH:4.2KG(Electricity VS Water removal) Twice the industry standard; Odor free without deodorization; No heat loss, 100% heat use; Safe in low temperature condition, no raising dusts;

  • Low Temperature Sludge Dryer
  • prsoduct details
  • technical parameter


19-1

  System Feature

 ≤10%Water content, Volume reduction>80%

         Sludge volume further reduction, dry sludge water content ≤10%-50% adjustable, reduction>80%

1:4.2 Electricity VS Water removal

          Innovative 4 effect Condensation dehumidification and drying technology, 1 KWH electricity can remove 4.2KG water

Odor free without deodorization

           The whole system adopts closed running design, no odor out, no need to install expensive deodorization system as a secondary investment. It can be directly installed in the plant for centralized disposal, and the condensate can be directly discharged without secondary treatment.

No heat loss, 100% heat use

           The system is combined with heat pump heat recovery technology, which has no heat loss and better working efficiency. It is different from the open drying method with continuous moisture removal and continuous high temperature heating.

Safe in low temperature condition, no raising dusts

           Fully closed 40-75 ℃ low temperature operation, no need for nitrogen filling operation, oxygen content in drying process is less than 12%, dust concentration is less than 60g / m3, particle temperature is less than 70 ℃, no potential dust and explosion, discharge temperature is less than 50 ℃, no need for secondary cooling, and it can be directly stored.

Low Temperature Sludge drying principle

    This low-temperature drying system uses the principle of heat pump dehumidification to reduce the volume of the wet sludge on the mesh belt by the way of convection hot air drying. The whole system is fully closed design, and the drying hot air has no heat loss. 

1576829052506769[1]

  Using the refrigeration system to cool and dehumidify the wet air from the drying chamber, and recover the latent heat of moisture condensation to reheat the dry air. It is the combination of dehumidification (dehumidification) and heat pump (energy recovery), and it is the recycling of energy in the drying process.

企业微信截图_1584593182743

Technical analysis

  • Application

     The dryer can directly dry wet sludge with water content of 83% to water content of 10% - 30%, with reduction up to 90%, effective sterilization 90%, low energy consumption, pollution-free, widely used in municipal sludge and industrial sludge (printing and dyeing, papermaking, electroplating, chemical industry, leather, pharmaceutical, etc.) In the later stage, the dry sludge can be treated by gasification, blending, composting or building materials. 

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  • Innovative Technology

      The 4 effect condensation dehumidification and drying technology is currently the most advanced sludge drying technology. It has obvious advantages such as lower air temperature, better drying capacity and efficiency, more economical operation cost, etc. The comprehensive dehumidification performance ratio is 4.2kg water removed by 1KWH electricity, which is twice the industry standard. 

1576829834757272[1]

  • Sludge Handling Process Flow

1576831324153836[1]


Advantages of Low Temperature Belt Sludge Dryer

Comparison-Middle Temp Belt Dryer

Item

Middle Temp Belt Dryer

Low Temp Belt Dryer

Sludge convey

Stainless steel mesh belt

Stainless steel mesh belt

Heat source

Coal, oil, anaerobic digested gas 

Hot water

Temp

110-150℃

40-75℃

Method

Steam, Hot air

Heat pump

Dehumidification

Open (dehumidification + condensation)

Closed condensation(no heat loss)

Shape

Extrusion, slitting, granulation

Extrusion, slitting, granulation

Waste gas

Need expensive deodorization system

No

Cooling of outlet material

Need cooling

Direct

Consumption

Heat(2880K/kgH2O)

+Electricity(0.1 kwh/ kG H2O)

Electricity(025kwh/kgH2O)

Support

Complex, expensive

Simple, easy operation


Comparison-Traditional Sludge Dryer

ItemRotary drumRotary DiscThin layer evaporatorHollow paddleLow Temp Belt Dryer
Drying Temp200-300℃>150℃>150℃>150℃40-75℃
MethodThermal convectionHeat conductionHeat conductionHeat conductionHot ait circle
Heat supplyHot air, gasSteam, heat oilSteamSteam、heat oilHeat pump
Raising dustExtremely highHighHighExtremely highNo
SecurityHigh operation tempHigh temp, nitrogen requiredHigh operation tempHigh operation tempLow temp
Waste gasNeed expensive deodorizationNeed expensive deodorizationNeed expensive deodorizationNeed expensive deodorizationNo
Heat consumption KJ/Kg water3400280023002800No
Electricity consumption Kwh/kg water0.70.50.530.40.25



ModelMYB600SLMYB1200SLMYB2400FLMYB4800FLMYB7200FLMYB9600FLMYB14400SL
Water removal/24h600kg1200kg2400kg4800kg7200kg9600kg14400kg
Water removal/h25kg50kg100kg200kg300kg400kg600kg
Power8kw15kw26kw52kw75kw104kw156kw
Heat Pump Module1112323
Compressor114812812
Cooling methodTap waterFan coolingFan coolingCooling tower
Cooling water flow
     △t=15℃

0.2m³/h
   △t=20℃

0.4m³/h
     △t=20℃
////////9m³/h
Dimension mm2625*1277*18503170*1580*20803760*2190*24206460*2190*24209160*2190*24207900*3110*320011150*3110*3200
StructureCompleteCompleteCompleteAssemblyAssemblyAssemblyAssembly
Weight T1.523.25.889.112.3
RefrigerantR134a
Power supply(220V\380V\440V)/3H/50Hz(60Hz)
Drying temp48 - 56℃/6S ~ 80℃
ControlTouch screen+PLC
Water content of dry sludge10-50% adjustable
ShapeSlitting or extruding
ModelMYB19200SLMYB24000SLMYB28800SLMYB33600SLMYB38400SLMYB43200SLMYB48000SL
Water removal/24h19200kg24000kg28800kg33600kg38400kg43200kg48000kg
Water removal/h800kg1000kg1200kg1400kg1600kg1800kg2000kg
Power208kw260kw312kw364kw416kw468kw520kw
Heat Pump Module45678910
Compressor16202428323640
Cooling methodCooling tower
Flow
     △t=15℃
12m³/h15m³/h18m³/h21m³/h24m³/h27m³/h30m³/h

Dimension

mm

14400*3110*320017650*3110*320020900*3110*320024150*3110*320027400*3110*320030650*3110*320033900*3110*3200
StructureAssemblyAssemblyAssemblyAssemblyAssemblyAssemblyAssembly
Weight T15.517.721.925.128.331.534.7
RefrigerantR134a
Power(220V\380V\440V)/3H/50Hz(60Hz)
Drying temp48 - 56℃/6S ~ 80℃
ControlTouch screen+PLC
Water content of dry sludge10-50% adjustable
ShapeSlitting or extruding